EsaBend 3D Press Brake Bending Software
- 13-07-2023
- Featured Products
The EsaBend 3D press brake bending software offers users the ability to program press brakes directly from 3D files such as STEP and IGES. This powerful software can be a huge time saver removing the need to manually enter dimensions and angles or redraw profiles at the machine control.
EsaBend3D will unfold 3D CAD drawings, apply the tooling, perform bend sequencing, simulate the program and output the NC code directly to the machine, ready for immediate operation. The software is directly compatible with the Esa VIS-875W CNC control fitted to many of our press brakes.
Here is an overview of the functionality of the EsaBend3D software, broken down by the main program stages;
Importing files
The first step in using the software is to import a drawing file and apply the material properties. The most common import file is a 3D CAD file such as STP/STEP or IGS/IGES although the software can also import from some DXF files or even allow the user to draw a part outline on screen. The required material is selected from a configurable library of material types within the software.
Applying tooling
EsaBend3D stores a library of top and bottom tools available for use with the press brake. The software automatically searches the library and recommends the best combination of tools for the current part. Some users also like to load tooling which they have access to from their supplier and use the software to check whether they would need to purchase additional tooling. Commonly used tools can be stored as favourites.
Sequencing the bends
Next the software moves on to bend sequencing. This is also performed automatically with the software suggesting the recommended sequencing. Alternative sequences may also be offered, along with information about the number of flips and rotations to allow the user to evaluate the options. Manual sequencing is available too, giving the user the opportunity to override the software and sequence a bend they know is possible from experience, for example an allowable clash in flexible material.
Simulating the program
The final step before producing the NC code is simulation. While the software has already proposed bend sequences and checked for possible clashes, the simulation gives the programmer a final opportunity to see how the program will perform and make any desired changes before sending the code to the machine.
Exporting to the press brake
The software is now ready to send the NC code to the machine ready to run the program. Alongside the program code, the software will also produce a file allowing the operator to view the program in 3D on the machine control. It will also produce a printable report for the operator if required. The report includes details of the material, the developed blank size, the finished design and step-by-step views of the program.
Want to find out more?
Please get in touch with us to arrange a demonstration of the software; you can contact us on 01785 247575, email us at sales@morganrushworth.com or get in touch via our contact page.